Benefits of ATEX Radio Systems for the UK's Petrochemical Industry
07/01/2025
The UK's chemical and petrochemical sector is one of the largest in the country. In 2024, the industry generated £65.5 billion in turnover, had £28.1 billion in Gross Value Added (GVA), and had annual exports amounting to £61 billion.
Further statistics also show that the industry has over 800 sites that fall under Control of Major Accident Hazards (COMAH) regulations - highlighting the importance of worker safety in areas where risks are heightened and more prominent than a typical job or work environment.
And on top of ensuring workers stay safe, the industry also has to tackle productivity and efficiency. Without focusing on these three key elements, businesses cannot thrive, particularly in a world where costs, safety, and production is firmly under a constant spotlight.
This blog explains how chemical and petrochemical sites can use the right ATEX radio system and radios to become safer, more productive, and more efficient.
Understanding ATEX and its Importance
Before diving into specific models, it's crucial to understand the ATEX directive. ATEX (Atmosphères Explosibles) is a European Union directive outlining the safety requirements for equipment used in potentially explosive atmospheres. These atmospheres can contain flammable gases, vapours, mists, or dusts. ATEX-certified radios are rigorously tested and designed to prevent ignition by eliminating potential sources of sparks, heat, or static electricity. They are marked with specific symbols indicating their suitability for different hazardous zones.
Key Considerations for ATEX Radio Selection
Choosing an ATEX radio isn't as simple as picking the most powerful device. Several factors must be considered:
Hazardous Zone: Different zones have varying levels of risk. The radio's certification must match the specific zone it will be used in. Zones are classified based on the frequency and duration of the presence of explosive atmospheres.
Gas Group and Temperature Class: Flammable substances are categorized into gas groups and temperature classes. The radio must be compatible with the specific gas group and temperature class present in the environment.
Ingress Protection (IP) Rating: ATEX radios should also have a robust IP rating, indicating their resistance to dust, water, and other foreign objects. A higher IP rating ensures the radio can withstand harsh conditions.
Battery Life: Long battery life is essential for workers operating in remote or hazardous locations. Consider the typical shift length and the availability of charging facilities.
Features and Functionality: Beyond basic communication, consider features like lone worker alerts, GPS tracking, and emergency call capabilities. These features can significantly enhance safety and efficiency.
Ergonomics and Durability: ATEX radios are often used in demanding environments. They should be rugged, easy to handle, and comfortable to use, even with gloves.
Cost and Compatibility: Balance the cost of the radios with their features and performance. Ensure compatibility with existing communication infrastructure and accessories.
Motorola ATEX Radios: A Legacy of Reliability
Motorola is a renowned name in two-way radio communication, and their ATEX offerings are no exception. They are known for their robust build quality, reliable performance, and advanced features. Some notable Motorola ATEX models include:
DP4801e Ex: This digital radio offers exceptional audio clarity, advanced features like text messaging and work order management, and a rugged design that can withstand harsh conditions. It's a popular choice for demanding environments.
DP4401e Ex: A non-keypad version of the DP4801 Ex, the DP4401Ex, still offers excellent performance and durability at a more competitive price point.
Hytera ATEX Radios: Innovation and Value
Hytera has emerged as a strong competitor in the two-way radio market, offering innovative features and competitive pricing. Their ATEX radios are gaining popularity for their performance and value. Some key Hytera ATEX models to consider include:
HP795 Ex: This digital radio is the latest in ATEX radio technology. It offers loud and clear audio, and a range of advanced features, including GPS tracking and Bluetooth connectivity. It is a strong contender in the high-end ATEX market.
HP715 Ex: This is a non-keypad version of the HP795 Ex, and offers a good balance of features and portability at a cheaper price point.
Choosing the Right Radio for Your Needs
Selecting the best ATEX radio depends heavily on your specific requirements. Consider the following factors:
What is the level of risk in the environment? This will determine the required ATEX certification.
What features are essential for your operations? Prioritise features like lone worker alerts, GPS tracking, and emergency call capabilities if they are critical for safety and efficiency.
What is your budget? Balance the cost of the radios with their features and performance.
Do you have existing infrastructure? Ensure compatibility with your current communication system and accessories.
Beyond the Radio - System Considerations
While the radio itself is crucial, a complete ATEX communication system involves more than just the handsets. Consider these additional elements:
Accessories: Use only ATEX-certified accessories, such as batteries, chargers, and headsets, to maintain the integrity of the system.
Training: Proper training is essential for workers to understand how to use the radios safely and effectively in hazardous environments.
Maintenance: Regular maintenance and inspections are vital to ensure the radios remain in good working order and maintain their ATEX certification.
Conclusion - Investing in Safety and Efficiency
Choosing the right ATEX two-way radio is an investment in both safety and efficiency. By carefully considering the factors outlined in this blog post and exploring the offerings from Motorola and Hytera, you can equip your workforce with the communication tools they need to operate safely and effectively in hazardous environments.
Remember to consult with a qualified expert to assess your specific needs and ensure you select the appropriate ATEX-certified equipment for your operations. Don't compromise on safety – choose the right radio and tame the flame.
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